Monday, November 10, 2025

 

Probe Etch Using Salt/HCl

Hydrochloric acid (Spirit of Salts) is easier to get than nitric acid because people don't tend to make explosives from it, and it is widely used in the building industry for removing concrete splat. So I tried using that to prevent the cloudy precipitate when etching a probe and it worked just fine.

I used 40ml of 5% salt solution with 5ml of 0.5% hydrochloric acid to etch a 0.3mm dia. 316 Stainless wire probe as per earlier. The result came out a bit finer than I intended, but I waited for the end of the wire to fall off and it didn't. So, um, less etch time on the next go perhaps?

Anyway, here's the point compared to a 0.5mm hypodermic needle:


I might manage slightly finer detail with that. But as I need the nail gel parts to be at least 30μm thick, this point may be overkill. Still, I've made it so I'll mount it and we'll smash it up once I've got my ducks in a row for the next attempt at layers.

Oh, I definitely need a better USB microscope over the RepRapMicron. It's nigh on impossible to see the resin dots. I might try shaving the end of the housing off this one so I can get it closer to the probe tip. 


Comments:
If you are after a relatively cheap USB scope I can recommend the one I use. The link below is Dave Jones (of the EEVBlog) doing an evaluation of it. One of its features is that the lens is fixed at the bottom and a focus wheel at the top moves the CCD imager up and down. You can get the scope quite close to the material. The usual USB scopes do it the other way around (as I think is the case with your current one). The video is a bit old and scope is not sold under the same name anymore but it is still available - you just have to look for it in the sales pictures etc.

The image is still quite clear at the scopes max magnification - the only thing stopping it is that it reaches the end of the focus thread. When I need more enlargement I think a bit of hackery extending the case would provide that.

https://www.youtube.com/watch?v=H2P1_JZYnVc
 
Sounds bloody familiar. Might yet take as hacksaw to the end of it - the LEDs are inserted through the transparent endcap, so I can't pull it off without significant surgery.
 
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