Following input from the OpenFlexure folk (hi Richard!) I found their code uses approximations, which line up with my IK model ... except where I forgot to rotate an axis properly. Yah. My 2-point 3D rotation maths is busted for unclear reasons, but once that's fixed we should have much more reliable positioning.
Also the OpenFlexure team might be lending some part-time support, which will be most welcome.
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