Anyhow, you can get a copy of the new script which is called "Experimental Involute Profile Gear" to differentiate it from the older script that I wrote some months back. You can get a copy here.
I made a few screen grabs of some gear pairs that I did with the new script. I did Vik's 79 toothed gear and mated it with an 11 toothed gear.

The pressure angle used was 20 degrees.
After I'd done that I decided to really test the robustness of the routine by pressing the envelope.

I then checked to see that I could triangle mesh the profiles and extrude them. There doesn't appear to be any problem. Here's Vik's example again.

Finally, here is an example of what I am talking about when I speak of using the same code for both rack and pinion design.

Here you have a 11:1201 ratio gear pair. The 1201 toothed gear for quite reasonable distances is very much a rack for the 11 toothed pinion gear.
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